Universal Aging Conveyor
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Description
Universal Aging Conveyor
Product Overview:
The Universal Aging Conveyor by Tej Autosystem Pvt. Ltd. is an advanced, multi-purpose aging system designed for comprehensive testing and burn-in of all types of LED lighting products, including LED tubes (battens), street lights, downlighters, bulbs, and panel lights.
This conveyor system ensures uniform, reliable, and efficient aging performance by simulating real-time operating conditions for LED products. It helps manufacturers detect early product failures, ensure quality stability, and improve the overall life span of lighting products before dispatch.
Built with precision using high-quality aluminum profile frames and a robust conveyor chain system, the Universal Aging Conveyor combines automation, accuracy, and durability — making it an essential equipment in modern LED manufacturing facilities.
Key Features:
Universal Application: Suitable for aging and testing a wide range of LED products — bulbs, tube lights, battens, street lights, and downlighters.
High-Performance Structure: Made using 40×40 mm anodized aluminum profiles, providing a rigid, corrosion-resistant frame.
Durable Conveyor Chain: Equipped with ½″ pitch chain for smooth, stable movement of trolleys and pallets.
Customizable Configuration: Adjustable zones, voltage ranges, and pallet layouts as per customer requirements.
Advanced Control System: Features 6 independent voltage control zones with adjustable parameters for precise testing.
Energy Efficiency: Incorporates a frequency-controlled drive system to adjust speed according to the aging duration.
Safety & Reliability: Equipped with roller-type power connectors, cooling zones, and switching timers for secure operation.
Technical Specifications:
Conveyor Size: L – 8500 mm × W – 1800 mm × H – 1500 mm
Structure: 40×40 mm anodized aluminum profile
Conveyor Chain: ½″ pitch industrial-grade chain
Motor: ½ HP with double reduction gearbox
Speed Control: Adjustable via frequency control system
Power Connector: Roller type for stable connection
Bus Bar System: Single-phase bus bar for trolley connection
Aging System Configuration:
Zones: 6 independent voltage control zones
Control Type: Independent with timer-based switching
Cooling Zone: Integrated (Zone 4) for post-aging cooling process
| Zone | Voltage Range | Max. Load | Variac Rating |
|---|---|---|---|
| 1 | 100V – 140V | 35 Amp @ 100V | 50 Amp |
| 2 | 220V – 230V | 15 Amp @ 220V | 25 Amp |
| 3 | 240V – 280V | 35 Amp @ 240V | 25 Amp |
| 4 | 0V | Cooling Zone | — |
| 5 | 220V – 230V | Timer-based Switching | Direct Input |
| 6 | 220V – 230V | 15 Amp @ 220V | 25 Amp |
Trolleys and Pallets:
Aging Trolleys: 20 nos., size 600 × 600 × 500 mm
Replicable Pallets:
Street Lights & Downlights: 20 pallets with 10 nos. NG switches per pallet
Tube Lights (Batten): 20 pallets with 25 nos. switches per pallet (Total Batten Load: 500 units)
LED Bulbs: 45 pallets with 25 B22-type holders per pallet (Total Bulb Load: 1000 units)
Advantages:
Enables comprehensive testing of multiple LED products simultaneously
Enhances product quality and reliability through precise voltage zoning
Modular design allows easy expansion or customization
Compact, durable, and easy to maintain
Reduces manual labor and production time
Integrates seamlessly with other production line systems
Applications:
LED Bulb Manufacturing Units
LED Tube and Batten Production Lines
Street Light and Flood Light Factories
LED Panel and Downlight Assembly Lines
Quality Control and Testing Facilities
