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Live Pallet Racking System
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Alphalogic Industries Limited

ALPHA-LPR-01

Storage Solutions

Shelves and Shelving Systems

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Description

The Live Pallet Racking System by Alphalogic Industries Limited is an advanced high-density storage solution designed for efficient pallet handling in warehouse environments. This system operates on the FIFO (First-In-First-Out) inventory principle โ€” pallets are loaded from one side and automatically move via gravity-fed roller tracks to the opposite retrieval side.

Itโ€™s ideal for storing bins, carton boxes, and palletized goods, ensuring continuous product rotation without manual intervention or energy consumption. The system maximizes warehouse capacity, improves stock turnover, and reduces material-handling time.

This system is particularly useful for warehouses dealing with fast-moving goods, perishable stock, or short shelf-life products, such as food, pharmaceuticals, and FMCG goods.


Key Features:

  • Inventory Flow: Supports FIFO (First-In-First-Out) management โ€” load and unload from opposite sides.
  • Design: Inclined roller track mechanism uses gravity to move pallets from the loading to the retrieval end.
  • Energy Efficient: No external power required; operates purely on gravitational pull.
  • Material: Heavy-duty structural steel frames with precision rollers for smooth pallet movement.
  • Load Capacity: Typically 500 kg to 1500 kg per pallet, customizable as per requirement.
  • Control: Adjustable rollers and braking systems control pallet descent speed.
  • Configuration: Modular design available in single, double, or multi-deep lane configurations.
  • Finish: Epoxy powder-coated for corrosion resistance and long-term durability.
  • Installation: Easy assembly with bolted framework and floor-mounted rails.
  • Maintenance: Low maintenance due to minimal moving parts and non-motorized operation.

Applications:

  • Ideal for cold storage, FMCG, food & beverage, and pharmaceutical warehouses.
  • Suitable for distribution centers, manufacturing units, and automated fulfillment hubs.
  • Perfect for high-throughput environments requiring constant stock rotation.
  • Efficient for batch-controlled inventories or perishable goods storage.

Advantages:

  • Maximized Floor Space Utilization: Eliminates redundant aisles; achieves up to 60โ€“70% higher density than standard selective racks.
  • Perfect FIFO Operation: Ensures systematic movement of stock and accurate batch control.
  • Zero Power Consumption: Utilizes gravity instead of powered rollers, reducing operational costs.
  • Enhanced Efficiency: Reduces forklift travel distance and loading/unloading time.
  • Scalable and Customizable: Easily adapted for different warehouse layouts and pallet dimensions.
  • Improved Safety: Optional roller brakes and pallet separators prevent collision or uncontrolled movement.