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Description

At KTSC – Blue Wall Division, our Mechanical Engineering consultancy delivers robust, efficient, and future-ready designs for industrial facilities. We specialize in fluid systems, thermal systems, gas distribution, and process utilities, ensuring optimized performance, compliance, and safety.

Led by Avdhesh Kumar Singh (Sr. Design Manager), our team combines advanced design tools with international standards to create cost-effective, sustainable, and high-performance systems tailored for industries like automotive, petrochemicals, electronics, manufacturing, and power generation.

From fuel and steam systems to RO water treatment plants and compressed air networks, we cover every mechanical service critical for industrial success.

Core Mechanical Engineering Services

🔧 Gas System Design & Calculations

Gas distribution system drawings (storage tanks, regulators, valves, piping)

Flow rate & pressure drop calculations

Gas composition analysis for process compatibility

⛽ High-Speed Diesel System Design & Calculations

Fuel storage & distribution layouts (tanks, pumps, filters, piping)

Fuel consumption estimates based on load profiles

Pump head calculations for engine supply efficiency

💨 Steam System Design & Calculations

Boiler plant layouts (headers, traps, condensate return)

Steam load calculations for heating, process & power generation

Pipe sizing for required pressure & flow rates

❄️ Chilled Water System Design & Calculations

Chiller plant layouts (chillers, pumps, towers)

Cooling load assessments based on occupancy & climate

Pipe sizing for efficient water distribution

💨 Compressed Air System Design & Calculations

Compressor, dryer, filter & piping layouts

Pressure drop analysis across networks

Air receiver sizing for fluctuating demand

🔥 Thermal Fluid System Design & Calculations

Heater & heat exchanger layouts

Heat transfer calculations for process equipment

Pipe stress analysis for expansion & contraction

🌊 Cooling Water System Design & Calculations

Cooling tower & heat exchanger layouts

Heat rejection capacity calculations

Flow velocity analysis to prevent fouling & scaling

💧 Water Treatment System Design & Calculations

WTP layouts (filters, softeners, dosing units)

Raw water quality analysis

Chemical dosing requirement calculations

🚰 RO Water Supply System Design & Calculations

RO plant layouts (membranes, pumps, vessels, controls)

Recovery rate & reject stream analysis

Membrane sizing & flux calculations

Differentiators & Advantages

Expert-Led: Managed by Avdhesh Kumar Singh, with deep expertise in industrial mechanical systems

Multi-Domain Coverage: Steam, cooling, compressed air, diesel, thermal fluids, and water treatment—all in one consultancy

Code Compliance: Designs aligned with IS, ASME, ISO, TR34, ACI & British standards

Integrated Approach: Systems engineered for synergy with architecture, structural, HVAC, and fire safety services

Industrial Specialization: Proven track record in manufacturing, petrochemical & power sectors

Benefits for Clients

Operational Efficiency: Optimized energy & resource utilization

Reduced Costs: Smart designs minimize wastage & downtime

Safety & Reliability: Rigorous analysis ensures secure, tamper-proof systems

Sustainability: Environmentally conscious, compliant with green standards

Scalable Systems: Designs that adapt to facility expansion & modernization