Free Flow Chain Conveyor
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Description
The Free Flow Chain Conveyor is an advanced and efficient conveying system designed for smooth and continuous material movement, ideal for automated assembly and production lines. This system allows conveyed objects or pallets to stop temporarily (via a mechanical or pneumatic stopper) while the underlying chain continues to run continuously, enabling independent station operations without disrupting the main conveyor flow. Once the stopper is released, the pallet resumes movement automatically — ensuring seamless process control and high productivity.
Constructed from premium-grade anodized aluminum profiles and equipped with a precision-engineered triple-speed free flow chain, the system delivers exceptional reliability, quiet operation, and long service life. Its modular, maintenance-free design makes it suitable for various industrial applications requiring flexible assembly and inspection operations.
Applications
The Free Flow Chain Conveyor is widely used in automated and semi-automated production systems, particularly where individual workstations require controlled pallet movement. Typical applications include:
Rise and Fall Circle Type Automatic Assembly Lines
LED Street Light and Panel Light Assembly
LED TV and Display Panel Assembly Lines
Cooler, Air Conditioner, Washing Machine, and Refrigerator Assembly Lines
Electrical and Electronic Equipment Assembly
Automotive and Appliance Manufacturing Units
This conveyor system provides high operational flexibility, making it ideal for multi-station production, testing, inspection, and packing operations.
Key Specifications
| Feature | Description |
|---|---|
| Conveyor Dimensions (L × W × H) | Customizable as per product size and process requirement |
| Structure Material | 40 × 40 mm Aluminum Profile (Anodized) |
| Chain Guide Frame | 100 × 120 mm Special Aluminum Profile |
| Chain Type | 1-2/2″ Pitch Free Flow Triple-Speed Chain for smooth pallet movement |
| Pallet Material | 20 mm Thick High-Grade Bakelite |
| Pallet Transfer System | Provided at both ends for automatic return and direction reversal |
| Operation | Continuous chain movement with stoppable pallet control via stopper |
| Top Structure | Integrated Lighting and Instruction Display Board with Acrylic Blue Panel |
| Lighting & Utilities | Tube Lights, Power Socket, and Pneumatic Line as per customer requirement (optional) |
| Speed Control | Variable frequency drive (VFD) available for speed adjustment |
| Power Supply | 230V / 415V AC, 50Hz |
| Automation Compatibility | Supports sensor-based control and PLC integration |
Features & Advantages
Independent Pallet Control: Enables stopping of pallets without halting overall conveyor movement.
Continuous Chain Operation: Reduces downtime and increases productivity in assembly lines.
Customizable Design: Fully adaptable to specific layout, load, and process requirements.
Durable Construction: Made with anodized aluminum profile and precision chain system for long-lasting performance.
Smooth & Silent Operation: Triple-speed chain ensures low noise and stable pallet movement.
Flexible Application: Suitable for linear, circular, or multi-layer configurations.
Integrated Utility Support: Provision for lighting, power sockets, and pneumatic lines.
Operator-Friendly: Ergonomically designed for comfortable working height and easy maintenance.
Corrosion-Resistant Build: Ideal for cleanroom and industrial environments.
Automation Ready: Compatible with automatic stop, start, and indexing systems.
Conclusion
The Free Flow Chain Conveyor offers a state-of-the-art solution for automated assembly and inspection processes, combining continuous movement with independent station control. Its rugged construction, modular design, and customizable configuration make it an essential component for modern manufacturing lines in electronics, home appliances, and automotive industries.
Engineered for efficiency, precision, and reliability, this conveyor ensures streamlined production, reduced manual handling, and optimal workspace utilization, providing a high-performance foundation for any advanced assembly system.
