Custom battery packs for Airport GSE | Built for Safety
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Description
BSLBATT Custom Lithium Packs for Airport GSE — Built for Safety and Performance
The BSLBATT Custom Lithium Packs for Airport Ground Support Equipment (GSE) represent the next generation of clean, efficient, and intelligent power solutions for aviation operations. Engineered for uncompromising safety, reliability, and long-term performance, these lithium-ion batteries are specifically designed to power a wide range of airport equipment — from tugs and belt loaders to ground power units, start carts, and backup systems.
As a drop-in replacement for traditional lead-acid batteries, BSLBATT GSE lithium packs deliver higher energy density, faster charging, and longer life cycles. The result is a safer, more efficient, and cost-effective power source that minimizes maintenance and maximizes uptime — perfectly suited for the demanding 24/7 environment of modern airports.
Powering the Future of Aviation Ground Support
BSLBATT’s GSE Lithium Battery lineup includes solutions for:
Start Power Units
Tow and Pushback Tugs
Ground Power Units (GPU)
Passenger Stairs and Belt Loaders
Baggage Tractors and Service Vehicles
Backup and Specialty Power Systems
Each system is precision-engineered to meet the performance requirements of airport operations, ensuring uninterrupted workflow, enhanced safety, and reduced environmental impact.
Key Features and Benefits
Drop-in Replacement for Lead-Acid Batteries
Easily integrates with existing GSE equipment without any modification or redesign.
High Energy Efficiency
Consistent, stable voltage output ensures optimal performance even under heavy load conditions.
Fast Charging
Supports opportunity charging — fully recharges in a fraction of the time of lead-acid systems.
Maintenance-Free Operation
No acid refilling, no corrosion, and no regular servicing required.
Extended Cycle Life
Over 3000 full charge/discharge cycles at 100% depth of discharge (DoD).
Superior Safety
Built with LiFePO₄ (Lithium Iron Phosphate) chemistry, offering excellent thermal stability and intrinsic safety.
Integrated Battery Management System (BMS)
Provides protection against overcharge, over-discharge, short-circuit, and overtemperature, while continuously monitoring cell health.
Lightweight and Compact Design
Reduces overall vehicle weight for improved energy efficiency and maneuverability.
Environmentally Friendly
Zero emissions and fully recyclable components contribute to a cleaner airport ecosystem.
Technical Specifications
Electrical Specifications
Nominal Capacity: 280Ah
Open Circuit Voltage: 83.2V
Equivalent Lead-Acid Capacity: 350Ah
Nominal Voltage: 80V
Self-Discharge Rate: <3% per month
Cycle Life: >3000 cycles (at 10C discharge, 100% DoD)
Mechanical Specifications
Dimensions (L×W×H): 970 × 265 × 549.5 mm
Weight: 284 kg
Case Material: Commercial Grade Steel
Ingress Protection: IP67
Cell Type / Chemistry: Diamond LiFePO₄
Configuration: 25S1P
Charge & Discharge Specifications
Charging Method: CCCV (Constant Current / Constant Voltage)
Charge Voltage Range: 76.8V – 96V
Maximum Continuous Charge Current: 400A
Continuous Discharge Current: 600A
Discharge Pulse Current: 600A / 800A / 1200A (1 second each)
Working Voltage Range: 76.8V – 89.6V
Temperature Specifications
Charge Temperature: 0°C to 50°C (32°F to 131°F)
Discharge Temperature: -20°C to 55°C (-4°F to 131°F)
Storage Temperature: 0°C to 40°C (-4°F to 113°F)
Compliance and Communication
Certifications: CE, UN38.3, UL2580, IEC, CB, ISO9001
Shipping Classification: UN 3480
Vehicle Communication Protocol: CAN Bus
Display Communication: RS485
Safety and Reliability You Can Trust
BSLBATT GSE Lithium Batteries are rigorously tested and certified to meet international aviation safety standards. The integrated BMS technology continuously monitors temperature, voltage, and current across every cell to ensure safe and stable operation in any environment — from freezing runways to hot tarmac conditions.
The robust IP67-rated steel casing protects the battery from dust, water, vibration, and impact, ensuring reliable operation even in harsh outdoor airport environments.
Performance Advantages
Maintenance-free and cost-efficient
Rapid charging for maximum uptime
Safer lithium chemistry with thermal stability
Consistent power delivery under peak loads
Lightweight design improves GSE vehicle handling
Long cycle life reduces total cost of ownership
Low self-discharge supports standby and backup use
Environmentally sustainable energy solution
Applications
Airport Baggage Tractors and Belt Loaders
Pushback and Tow Tugs
Ground Power Units (GPU)
Passenger Boarding Equipment
Aviation Maintenance and Service Vehicles
Emergency Power and Backup Systems
